Prefilled Syringe Automatic Cartoning Machine Blister Packing Wenzhou Machine Precise Syringe Paper Tray Packaging Machinery

Product Description

Product Description

Product Introduction

The fully automatic paper tray cartoning machine is an automated packaging equipment that integrates paper tray forming, product feeding, paper box filling, and sealing. It is mainly used in the pharmaceutical, food, and daily chemical industries, and is especially suitable for all-paper packaging solutions for small-volume injections and blister packaging products such as vials, ampoules, and pre-filled syringes.

The Automatic Paper Tray Cartoning Machine

Technical features

1. Integrated Functionality: Integrates the entire process from paper tray forming to box sealing, operating fully automatically.

2. Eco-friendly Packaging: Made entirely of biodegradable paper materials, plastic-free and environmentally friendly, meeting green packaging requirements.

3. Product Protection: Paper tray locking and limiting mechanisms provide cushioning and impact protection, effectively protecting the product's integrity.

4. Equipment Performance: Servo-driven operation ensures stable performance, universal specifications, intelligent detection, and a high yield rate.

5. Compliant and Easy to Use: The cleanroom design meets pharmaceutical packaging standards, offering simple operation and convenient maintenance.

Specification

Automatic Paper Tray Cartoning Machine
Model Number	ZHJ-120	ZHJ-200	ZHJ-300	ZHJ-400	ZHJ-500
Carton Specifications (Length × Width × Height)	(75-180)X(30-95)X(16-75)MM	(55-200)X(33-105)X(20-70)MM	(75-210)X(33-85)X(16-65)MM	(75-180)X(30-85)X(16-75)MM	(75-180)X(35-85)X(16-75)MM
Carton Weight	300-350G/M²	300-350G/M²	300-350G/M²	300-350G/M²	300-350G/M²
Instructions for Use (Length × Width)	(90-280)X(60-190)MM	(100-260)X(100-190)MM	(100-260)X(100-190)MM	(90-280)X(60-190)MM	(90-280)X(60-190)MM
Instruction manual weight	60-75G/M²	55-65G/M²	60-75G/M²	60-75G/M²	60-75G/M²
Cartoning Capacity	80 BOXES/MIN	150 BOXES/MIN	200 BOXES/MIN	250 BOXES/MIN	200-400 BOXES/MIN
Main Motor Power	1.5KW	2.2KW	2.2KW	3.7KW	3.7KW
External Dimensions (L × W × H mm)	4200X1500X2000	6100X1600X2000	6500X1600X2000	4200X1800X2000	4200X1800X2000
Total Machine Power	5KW	6KW	6KW	7KW	18KW
Total power	380V 50HZ	380V 50HZ	380V 50HZ	380V 50HZ	380V 50HZ
Total Air Consumption (Maximum)	100L/MIN	100L/MIN	150L/MIN	150L/MIN	150L/MIN
Air Supply Pressure	0.6-0.8 MPA	0.6-0.8 MPA	0.6-0.8 MPA	0.6-0.8 MPA	0.6-0.8 MPA
Weight	2000KG	2500KG	3000KG	4000KG	4000KG
The machine parameters mentioned above are for reference only. The specific parameters are designed based on the customer's samples.

Machine structure detail images

Paper tray buffer mechanism and paper tray forming mechanism

The front paper tray feeding mechanism consists of a paper tray buffer structure and a paper tray forming mechanism. As the core feeding unit at the front of the equipment, it realizes paper tray storage, buffering, automatic forming and continuous feeding, stably conveying qualified paper trays to the tray loading station and ensuring continuous and stable production of the machine.

Vertical rotary labeling machine

The round bottle upright-to-horizontal mechanism is a core component of the cartoning machine, specifically designed for bottle orientation conversion. As a critical station in the machine, it primarily enables the directional flipping and posture alignment of round bottles during transport. Designed for upright round bottles such as oral liquid bottles, injection vials, and other round medicine bottles, this mechanism automatically and smoothly rotates vertically placed bottles 90° during continuous transport, transforming them from an upright to a horizontal position. This precisely matches the requirements of subsequent horizontal cartoning, tray loading, and side labeling processes.

Vibratory feeder and feeding manipulator

Vibratory feeder adopts vibration feeding mode, mainly used for ampoules, vials, oral liquid bottles and cartridges. Equipped with 4 micro vibrators inside the equipment. Bottles enter the material storage platform without extrusion force, which protects the bottle surface and effectively prevents bottle toppling.

The feeding manipulator is an automatic picking and transferring mechanism arranged parallel to the vibratory feeder. It adopts a spider robot arm to track and absorb materials, automatically adjust product spacing to precisely match the compartment pitch of the machine, and stably transfer and place the materials into paper trays, realizing automatic continuous feeding and tray loading..
 

The visual inspection mechanism

Through intelligent image analysis, it conducts all-round online quality inspection on appearance, integrity and material shortage, automatically identifies defective products and ensures packaging quality.

Adopting the imported DALSA vision system from Canada, it performs real-time detection of two core items: 
1.Paper tray appearance: Inspect whether the paper trays are fully formed, and detect damage, material shortage and deformation.
2.Medicine bottle inspection: Identify abnormal defects such as missing vials, missing caps and missing parts..

Fully automatic cartoning mechanism

After loading, the materials are conveyed to the cartoning machine conveyor belt and then enter the automatic cartoning process. First, the materials are accurately placed at the feeding station for preliminary inspection to ensure there is no damage or abnormalities before starting the automatic cartoning process. The equipment automatically folds the instruction manual, and the automatic box-opening mechanism picks up and opens the box. Then, the pusher device accurately feeds the materials and instruction manual into the formed carton, completing the initial cartoning.

Company Profile

50000m² PROPRIETARY FACTORY

Founded in 2019, Haichen Machinery is a high-tech enterprise integrating R&D, manufacturing and service, specializing in pharmaceutical, packaging and food machinery. The company boasts a 50,000-square-meter production base and has passed ISO9001 quality management system certification. All its production equipment has obtained CE certification. We primarily design and manufacture fully automatic blister packaging machines, cartoning machines, case packing machines, film strapping machines, labeling machines, and complete packaging production lines. The company's annual output is 500 sets of equipment, with an annual turnover of 80 million RMB.
The company owns multiple patents and a professional R&D team. Its products serve pharmaceutical, food, cosmetic and chemical industries, selling to over 30 provinces in China and more than 100 countries worldwide. Adhering to quality and innovation, it offers customized turnkey solutions for global customers.

Certifications

FAQ

Q1: Where is your factory located? How can I visit?

A1: Our factory is located in Ruian City. If you have plans to visit, we warmly welcome you. We can arrange pick-up from Wenzhou Longwan Airport (Airport code: IATA code: WNZ; ICAO code: ZSWZ) or Ruian Railway Station.

Q2: What about after-sales service and warranty period?,

A2: We provide a 1-year warranty from the date of machine delivery. We have a professional team and experienced technicians who can provide overseas service and offer the best after-sales service to ensure the machine's lifetime use.

Q3: How can I determine if your machine is suitable for my product?

A3: If you don't mind, you can send us material samples, and we will test them on the machine. Before machine production, we will draw up design drawings and send them to you, or we can demonstrate them online via video chat. We will only begin assembling the machine after confirmation.

Q4: Do you provide overseas after-sales service?

A4: We will provide an English operation manual for each machine and offer online operation training. If you require us to train your workers at your factory, the cost will be borne by the customer.

Q5: What about the delivery time?

A5: Delivery time varies depending on the machine's technical complexity and degree of customization.