Automatic Cartoning Blister Packing Wenzhou Paper Tray Machine for Piece Syringe

Product Description

Product Description

Product Introduction

The fully automatic cartoning machine is a packaging equipment integrating mechatronics, pneumatic control, and optical control. It possesses full-process automation capabilities, automatically completing 1-4 folding, forming, and conveying of cartons. Simultaneously, it accurately inserts products, packaging materials, and folded instruction manuals into the cartons.It can also automatically complete complex packaging processes such as batch number printing, inserting paper flaps at both ends, and sealing with glue.It can efficiently handle various product specifications, including ampoules, vials, cartridges, pre-filled syringes, bottles, blister packs, pillow bags, and tube packaging, adapting to the diverse packaging needs of different industries.

Fully automatic cartoning machine

Technical features

1. High Speed & Efficiency: The high-speed servo model runs 200-400 cartons per minute.

2. High Precision & Stability: Advanced PLC system and user-friendly HMI ensure accurate cartoning with fewer errors and less downtime.

 3. Wide Application: Suitable for pharmaceuticals, cosmetics, food, daily chemicals, hardware, medical devices and more, fitting various products.

4. Full Automation: It realizes automatic carton opening, product filling, batch printing and sealing with mechatronic, pneumatic and optical control. 5. Good Compatibility: It can connect with blister machines, labeling machines, sealing machines and filling lines for integrated packaging production.

 6. Flexible Adjustment: Optional hot melt adhesive sealing is available to meet different carton types and packaging requirements. 

Specification

Automatic cartoning machine
Model Number	ZHJ-120	ZHJ-200	ZHJ-300	ZHJ-400	ZHJ-500
Carton Specifications (Length × Width × Height)	(75-180)X(30-95)X(16-75)MM	(55-200)X(33-105)X(20-70)MM	(75-210)X(33-85)X(16-65)MM	(75-180)X(30-85)X(16-75)MM	(75-180)X(35-85)X(16-75)MM
Carton Weight	300-350G/M²	300-350G/M²	300-350G/M²	300-350G/M²	300-350G/M²
Instructions for Use (Length × Width)	(90-280)X(60-190)MM	(100-260)X(100-190)MM	(100-260)X(100-190)MM	(90-280)X(60-190)MM	(90-280)X(60-190)MM
Instruction manual weight	60-75G/M²	55-65G/M²	60-75G/M²	60-75G/M²	60-75G/M²
Cartoning Capacity	80 BOXES/MIN	150 BOXES/MIN	200 BOXES/MIN	250 BOXES/MIN	200-400 BOXES/MIN
Main Motor Power	1.5KW	2.2KW	2.2KW	3.7KW	3.7KW
External Dimensions (L × W × H mm)	4200X1500X2000	6100X1600X2000	6500X1600X2000	4200X1800X2000	4200X1800X2000
Total Machine Power	5KW	6KW	6KW	7KW	18KW
Total power	380V 50HZ	380V 50HZ	380V 50HZ	380V 50HZ	380V 50HZ
Total Air Consumption (Maximum)	100L/MIN	100L/MIN	150L/MIN	150L/MIN	150L/MIN
Air Supply Pressure	0.6-0.8 MPA	0.6-0.8 MPA	0.6-0.8 MPA	0.6-0.8 MPA	0.6-0.8 MPA
Weight	2000KG	2500KG	3000KG	4000KG	4000KG
The machine parameters mentioned above are for reference only. The specific parameters are designed based on the customer's samples.

Machine structure detail images

Cartoning machine rotary feeder

Disc Feeding Machine: Through the centrifugal force of the rotating disc, it automatically disperses and orientates the scattered materials (such as round bottles, blister packs, sachets), and conveys the materials one by one to the bottle feeding station through guide strips and baffle plates, replacing manual feeding and avoiding material accumulation or material shortage. Its core structure includes a stainless steel rotating disc, a frequency conversion drive system, an adjustable guide mechanism and a photoelectric detection device. The speed can be adjusted, which is suitable for materials of different sizes and widely used for sorting bottles, plates and sachets.

Round bottle vertical-to-horizontal mechanism

The round bottle upright-to-horizontal mechanism is a core component of the cartoning machine, specifically designed for bottle orientation conversion. As a critical station in the machine, it primarily enables the directional flipping and posture alignment of round bottles during transport. Designed for upright round bottles such as oral liquid bottles, injection vials, and other round medicine bottles, this mechanism automatically and smoothly rotates vertically placed bottles 90° during continuous transport, transforming them from an upright to a horizontal position. This precisely matches the requirements of subsequent horizontal cartoning, tray loading, and side labeling processes.

High-speed leaflet folding machine

Using imported German GUK folding machines, these machines are responsible for separating stacked sheets of paper one by one, feeding them precisely, folding them to specifications (1-4 folds), and stably outputting them to the boxing station to be packed into cartons along with the products.

In industries such as pharmaceuticals and food, it is a key component ensuring the high-speed operation of the production line (common speeds can reach 400-500 boxes/minute).

Four-station rotary suction mechanism

4-axis Carton Suction Mechanism (also known as 4-station Rotary Carton Suction Mechanism): It is the core carton picking/opening unit of the high-speed cartoning machine. Through 4 groups of silica gel/rubber suction cups and 4-axis linkage, it continuously completes the four-station actions of "carton suction → carton opening → carton conveying → reset". Its core structure includes a 4-axis rotating assembly, a vacuum suction cup assembly, a carton opening and shaping mechanism and a servo drive system. The speed can reach 200-600 cartons/minute. It can adapt to flat cartons of different sizes, stretch them into three-dimensional cartons and accurately convey them to the cartoning station.

Carton Closing Mechanism

The tongue-insertion mechanism is the core execution unit at the end of a fully automatic cartoning machine, responsible for sealing the cartons. It is primarily used to systematically fold, push, snap, and tighten the tongues of cartons already filled with products and instruction manuals, achieving a glue-free, self-locking seal.

Through a fixed folding plate, a swinging tongue, a servo fork, or pneumatic actuators, the mechanism sequentially completes the bending of the inner wing of the carton, the guiding and pushing in of the outer main tongue, and the shaping and locking of the carton opening, ensuring a tight seal, secure fastening, and a neat shape.

Company Profile

50000m² PROPRIETARY FACTORY

Founded in 2019, Haichen Machinery is a high-tech enterprise integrating R&D, manufacturing and service, specializing in pharmaceutical, packaging and food machinery. The company boasts a 50,000-square-meter production base and has passed ISO9001 quality management system certification. All its production equipment has obtained CE certification. We primarily design and manufacture fully automatic blister packaging machines, cartoning machines, case packing machines, film strapping machines, labeling machines, and complete packaging production lines. The company's annual output is 500 sets of equipment, with an annual turnover of 80 million RMB.
The company owns multiple patents and a professional R&D team. Its products serve pharmaceutical, food, cosmetic and chemical industries, selling to over 30 provinces in China and more than 100 countries worldwide. Adhering to quality and innovation, it offers customized turnkey solutions for global customers.

Certifications

FAQ

Q1: Where is your factory located? How can I visit?

A1: Our factory is located in Ruian City. If you have plans to visit, we warmly welcome you. We can arrange pick-up from Wenzhou Longwan Airport (Airport code: IATA code: WNZ; ICAO code: ZSWZ) or Ruian Railway Station.

Q2: What about after-sales service and warranty period?,

A2: We provide a 1-year warranty from the date of machine delivery. We have a professional team and experienced technicians who can provide overseas service and offer the best after-sales service to ensure the machine's lifetime use.

Q3: How can I determine if your machine is suitable for my product?

A3: If you don't mind, you can send us material samples, and we will test them on the machine. Before machine production, we will draw up design drawings and send them to you, or we can demonstrate them online via video chat. We will only begin assembling the machine after confirmation.

Q4: Do you provide overseas after-sales service?

A4: We will provide an English operation manual for each machine and offer online operation training. If you require us to train your workers at your factory, the cost will be borne by the customer.

Q5: What about the delivery time?

A5: Delivery time varies depending on the machine's technical complexity and degree of customization.